Description
Equipment Overview
This is a fully integrated, multi-zone packaging automation system designed for mid- to high-throughput operations. It accepts raw or pre-sorted product, routes it through synchronized cartoning, case erecting, labeling, void fill, sealing, and shrink wrapping stations, and prepares cases for robotic palletization or outbound staging. The system is capable of producing up to 1,200 retail-ready units per 8-hour shift, with a modular layout suitable for U, L, or straight-line configurations.
System Capabilities & Specifications
-Overall Throughput: 15–20 completed cartons/minute, scalable to 25+
-Label Application Rate: 1,500 in/min for product labeling; up to 50+ cases/min with print/apply system
-Shrink Wrapping Capacity: 720 units/hour via tunnel sealing system
-Carton Dimensions: Supports products from 4″ x 6″ up to 18″ x 24″
-Case Size Compatibility: Up to 20″ x 20″ x 24″ master cartons
-Label Accuracy: ±0.0625″ with encoder feedback (SL-1500 & Videojet)
-Conveyor Speed: Adjustable from 15 to 60 FPM
-Robotic Functionality: 6-axis FANUC arm with up to 7–10 pick/place cycles per minute
-System Control: Distributed manual or PLC triggers with optional encoder syncing
-Automation Logic: Sensor-triggered station cycle synchronization across labeling, sealing, void fill
-Labor Requirement: Operable with 1–2 personnel per shift
-Cycle Control: Supports both manual and timed cycle logic across zones
-Void Fill Dispense Modes: Timed, pedal, or sensor-triggered top-fill cycle
-Labeling Modes: Wipe-on (SL-1500) and print/apply (Videojet) with live encoding capability
-Installation Footprint: 42–48 linear feet in U, L, or inline configurations
-Duty Cycle: Rated for dual-shift (16 hour) daily operation
-Safety Features: E-stops, light curtains, interlocked access, OSHA-compliant mobile stair platform
-Power Requirements: 120V / 208V mixed; estimated 15–30A per zone
-Air Requirements: Compressed air at 80 PSI required for labelers and tape heads
-Noise Profile: Operational noise 75–85 dB across full system run
