Description
Equipment Overview
This 2022 Big Sky 9002036 2-Up Palletizer is a turnkey robotic carton handling and palletizing system built for precision, speed, and redundancy. Designed with dual pallet zones, barcode tracking, gripper-based placement, and full HMI access, it supports efficient integration into cleanroom or GMP-compliant packaging environments. The system’s gantry design, integrated conveyors, and barcode logic deliver consistent load tracking and reject control, ideal for serialized packing lines or regulated industries.
Key Features and Specifications
Function: Automated carton handling, barcode tracking, palletizing, and print/apply labeling
Gantry Robot: Multi-axis linear gantry with programmable gripper (X/Y/Z motion), encoder-controlled for precise carton placement
Gripper Assembly: Pneumatically actuated with photoeye sensors for presence detection and position feedback
Pallet Zones: Independent left/right pallet zones with barcode verification and load control logic
Barcode Integration: Infeed carton barcode and pallet code logic supported; reject-on-fail configuration
Labeling System: Integrated thermal transfer print-and-apply labeler mounted on swing-arm, tamp-style applicator
Conveyors: Stainless and powder-coated inline roller conveyors with reject diverter, entry sensors, and zone logic
HMI: Siemens Simatic Touch Panel with cycle controls, diagnostics, user-level login, and emergency reset
Controls: Siemens PLC-based logic; panel-mounted electrical interface with lockable disconnect
Power Requirements:
-Voltage: 480 VAC
-Phase: 3
-Frequency: 60 Hz
-FLA: 25.34 Amps
Pneumatics:
-Pressure: 80 PSI
-Consumption: 5 SCFM
Construction: Cleanroom-grade enclosure with Lexan safety doors and aluminum/stainless contact surfaces
Condition: Excellent – never installed, fully staged on skids, all wiring routed and clean
Documentation: Full operator manual, schematics, and labeling control logic included
Footprint: Approx. 8.9m x 9.0m
Additional Features:
-Dual light curtain zones
-E-stop and reset controls
-Full-service side access
-Reject zone and manual unload gate
